TruFlux UF Rack Installation Checklist (Single Sided and Bag Filter)

CIP System Checklist

UF Machine Start Up Record - Print

UF Machine Start UP Record

Customer/Location: ______________________________________

UFS SO #:   ______________

Date:   __________________

Field Technician: _____________

Check Installation Checklist first to make sure there are no open items to work on before the UF Machine is started up.

Design ED paint flow rate:   _________gpm

Design pressure for dedicated UF Feed pump: _________psi

TigerMagEP readout: _________gpm

Design ED paint flow velocity prior to ED machine _________fps

Measured velocity with transit time/Doppler unit _________fps

Data from typical label affixed to UF Module

ED Bath Temperature: _________ F

Permeate Rate (4 Hr) for Module A _________ gpm

Permeate Rate (4 Hr) for Module B _________ gpm

Permeate Rate (4 Hr) for Module C _________ gpm

Permeate Rate (4 Hr) for Module D _________ gpm

Permeate Rate (4 Hr) for Module E _________ gpm

Permeate Rate (4 Hr) for Module F _________ gpm

Permeate Rate (4 Hr) for Module G _________ gpm

Permeate Rate (4 Hr) for Module H _________ gpm

Permeate Rate (4 Hr) for Module I _________ gpm

Permeate Rate (4 Hr) for Module J _________ gpm

Permeate Rate (4 Hr) for Module K _________ gpm

Permeate Rate (4 Hr) for Module L _________ gpm

Permeate Rate (4 Hr) for Module M _________ gpm

Permeate Rate (4 Hr) for Module N _________ gpm

Permeate Rate (4 Hr) for Module O _________ gpm

Permeate Rate (4 Hr) for Module P _________ gpm

Permeate Rate (4 Hr) for Module Q _________ gpm

Permeate Rate (4 Hr) for Module R _________ gpm

Permeate Rate (4 Hr) for Module S _________ gpm

Permeate Rate (4 Hr) for Module T _________ gpm

Inlet Pressure reading: _________ psi

Outlet Pressure reading: _________ psi

Valve Positions

Mark the gear head for V9 with a white or light colored permanent marker. Take a photo of this and post in the UF Machine Operator Notebook.

Mark the gear head for V10 with a white or light colored permanent marker. Take a photo of this and post in the UF Machine Operator Notebook.

TruFlux UF Installation and Operating Procedures

Flow Meter Repair

Please read all the instructions listed below carefully to familiarize yourself with the project before attempting to perform any of the work or unpacking any further

Required Materials and Tools:

1. Clean rags
2. (3) pvc ¾” Nipples
3. (1) pvc ¾” (sxs) Coupling
4. New Flow Meter
5. (1) pvc ¾” Union (FTxFT)
6. Pipe Cutter
7. PVC Primer and Glue
8. Gloves

This document is meant to be used as a guideline for changing out flow meters on the UF System to a different style.

1. Remove old style flow meter from the top cap and the female adapter.  
2.  Cut vertical pipe 40mm above female adapter.
3.  Remove rest of piping and set aside!
4. Take one of the ¾” nipples and start to thread it into the top cap (be careful not to strip pvc threads).  Then start the ¾” union, then the other ¾” nipple, then flow meter.
5. At the top of the new flow meter place the other ¾” nipple.  Then thread the female adapter that was cut from the rest of the piping.  Tighten this all together at once and it will tighten the whole assembly.
6. Once tighten, replace the piping as it was set aside in step #3.
7. Glue the coupling ¾” coupling to the stub pipe left in the female adapter.
8. Measure the vertical pipe and cut to fit.  Remember to leave enough insertion for the other side of coupling.  Glue as required.

For more information See the original manual that came with the equipment or call UFSc at the phone number shown above.